LEWIS AUTOMATED ULTRASONIC PARTS WASHING LINE (13199)
MACHINE# 13199
MANUFACTURER: LEWIS CORPORATION (U.S.A.)
TYPE: AUTOMATED WATER BASED ULTRASONIC CLEANING SYSTEM FOR METALWORKING
PARTS IN SPECIAL TRANSPORTABLE BASKETS.
THE LINE CONSISTS OF:
- HEATED SOAK TANK
- HEATED ULTRASONIC WASH TANK
- HEATED IMMERSION RINSE TANK
- HEATED DEIONIZED RINSE TANK
- LOAD WORK STATION
- INPUT CONVEYOR WITH SPECIALLY DESIGNED BASKETS
- TEXAS INSTRUMENTS MODEL 520 C PROGRAMMABLE CONTROLLER
- ALLEN BRADLEY 800 MR OPERATOR CONTROLS
PREVIOUS USE: THERMOSTAT PARTS BUT OTHER POSSIBLE APPLICATIONS INCLUDE
EYEGLASS FRAMES, PISTON RINGS, AVIONICS MODULES, MEMORY DISCS, ARMATURES,
AND MANY OTHERS.
IN-LINE BASKET TRANSPORT SYSTEM FROM TANK TO TANK
BASKET SIZE: 24" (610mm) L x 24" (610mm) W x 4" (101mm) HIGH
PRODUCTION RATE (TYPICAL): PRODUCES 200 BASKETS OF PRECISION CLEANED AND
RINSED PARTS PER EIGHT HOUR SHIFT.
THE LINE IS INSTALLED IN AN OPERATING FACTORY.
COMPONENT DETAILS:
1. HEATED SOAK TANK
- 14 GAUGE 304 STAINLESS
- THERMALLY INSULATED
- EXTERNAL OVERFLOW TANK
- 40 KW ELECTRIC IMMERSION HEATERS
- ROOM TEMPERATURE TO OPERATING TEMPERATURE IN TWO HOURS
- SPRAY RINSE MOUNTED ON VERTICAL LIFT MECHANISM
2. HEATED ULTRASONIC CLEANING TANK
- 14 GAUGE 304 STAINLESS
- 36" (914mm) x 30" (762mm) x 24" (610mm) DEEP
- 12 KW ELECTRIC IMMERSION HEATERS
- SPRAY RINSE MOUNTED ON VERTICAL LIFT MECHANISM
- BOTTOM-MOUNTED LEWIS MODEL "G" TRANSDUCERS,
2000 WATTS OF ULTRASONIC CLEANING POWER AT 20 KHZ
3. HEATED IMMERSION RINSE TANK
- SAME SIZE AND DESIGN AS ULTRASONIC TANK
- USED RINSE WATER
- SLOPED BOTTOM
- STAINLESS STEEL IMMERSION HEATERS
4. DEIONIZED RINSE TANK
- SAME SIZE AND DESIGN AS ULTRASONIC TANK
- IN-LINE DEMINERALIZER
- WATER QUALITY 15-18 MEGOHMS PER CM3 RESISTIVITY
- FIVE IN-LINE FILTERS P.C. CONTROLLED
THIS IS AN IN-LINE SYSTEM WITH CHAIN DRIVEN TRANSFER FROM TANK TO TANK.
THE INDEX ARM WILL INDEX THE WORK THROUGH THE FOUR TANKS AND PUSH THE
BASKETS TO A POINT FULLY OUTSIDE OF THE UNIT. THIS ALLOWS FOR A SINGLE
BASKET OF WORK TO PROGRESS COMPLETELY THROUGH THE SYSTEM WITHOUT ANY
ADDITIONAL BASKETS BEING PLACED INTO THE SYSTEM AFTER THE LAST BASKET
OF WORK.
DESIGN VOLTAGE: 480 VOLTS, 3 PH., 60 HZ
POWER REQUIRED: 80 KW PEAK; 20 KW AVERAGE
** SPECIFICATIONS SUBJECT TO REVISIONS **
** SPECIFICATIONS SUBJECT TO VERIFICATION BY PURCHASER **
** PRICE QUOTED AS IS WHERE IS SUBJECT TO PRIOR SALE **
