Swing | 900 mm | 35.433" |
Power | 45 kW | 60.3 hp |
Max RPM | 1,120 RPM | 1,120 RPM |
Tailstock | Yes | Yes |
Technical Data
Working Range
Center length: 2,000 mm / 3,000 mm / 4,500 mm / 6,000 mm
Swing over bed: 900 mm
Swing over cross slide: 530 mm
Travel of cross slide: 590 mm
Travel of top slide: 250 mm
Width of bed: 600 mm
Cross section of turning tool (height x width): 40 mm x 40 mm
Main Spindle
Spindle nose acc. to DIN ISO 702-1 (DIN 55026): Size 20
Back plate at rear of spindle DIN 55026: Size 20
Spindle diameter in front bearing: 330 mm
Spindle bore: 262 mm
Main Drive
AC drive with 2 gear steps
Drive power at 60% / 100% duty cycle: 45 / 37 kW
Total speed range: 1 – 700 RPM
Speed range - gear step I: 1 – 180 RPM
Speed range - gear step II: 4 – 700 RPM
Max. torque at the main spindle: 8,000 Nm
Feed Drive
Three phase digital servo drives
Feed force longitudinal: 20,000 N
Feed force transverse: 20,000 N
Feed range longitudinal and transverse: 0.001 – 50 mm/rev
Time feed: 0.001 - 10,000 mm/min
Rapid motion longitudinal / transverse max.: 10/7 / 5 m/min
Thread Range
Metric threads: 0.1 – 2,000 mm
Inch threads: 112-1/64 TPI
Modular threads: 0.05 – 56 mm
Diametral threads: 448 - 0.05 DP
Number of thread courses: 360 max
Tailstock
Quill diameter: 140 mm
Quill travel: 300 mm
Inside taper of quill: 6 MT
Weight
Machine without additional accessories: 9,500 kg/10,500 kg/11,500 kg/12,500 kg
Dimensions
Machine - Length (without chip conveyor): Center distance plus 2,700 mm
Machine – Width: 2,900 mm
Machine – Height: 2,350 mm
Control Cabinet - Length x Width x Height: 2,500 mm x 500 mm x 1,600 mm
Standard Colour
Machine upper area: Light grey RAL 7035
Machine subbase / Bed / Slide: Basalt grey RAL 7012
Control operating panel: White aluminum RAL 9006
Slide operating panel: Blue NCS S 4550-R80B
Subassemblies of the machine
Bed
- Torsionally rigid bed made of high quality grey cast iron
- Hardened and finest ground guideways
- Box-type feet bolted on with openings for chip conveyor
Headstock
- High accuracy and rigidity of the main spindle due to precision taper roller bearings
- Switching of the 2 mechanical gear steps via one single lever
- Circulating lubrication with separate oil pump, oil tank and pressure switch
Carriage
- Long uninterrupted cross slide with adjustable taper gib
- Carriage with coated sliding, hardened cross slide guideway
- Longitudinal and transverse drives effected by controllable three-phase digital servo
- Precision ball screws with pre-loaded ball nuts
- Operation of feed and rapid traverse via a 4-way "joystick" type switch lever
- Manual encoders in connection with incremental feed rate selector switch
- Automatic central lubrication of guideways and ball screw nuts
- Safety switch lever for main spindle L.H./R.H. rotation
Tailstock
- Easy positioning due to spring loaded rollers and manual slide coupling
- Adjustment of the quill via hand wheel with graduated ring
- I.D. quill taper with twist stop and ejection slot
- Central lubrication via hand pump
Electric Equipment
- Operating voltage 400 V / 50 cycles
- Control voltage 24 V DC
- Supply voltage 230 V / 50 cycles
- Control cabinet beside machine
- Three-phase digital servo drives with digital converter system Sinamics S120
- Absolute encoder in both axis
- Power load meter of main drive in %
- Electric system in accordance with VDE 0100/0113
- High safety standard via double monitoring of the main spindle and axes (Safety Integrated)
- Connection with earthing or isolation transformer
- e-TIM consisting of:
* Timer controlled standby function: Automatically shifts machine into standby mode as per pre-programmed interval
* Intelligent drive management: Built-in brake energy recovery system
* Machine status energy management: Automatically shifts secondary devices that have not been in use into standby mode
Control
- Siemens control Sinumerik 840D sl, PC based, with user-friendly WEILER software "SL2"
- 15" TFT color flat screen display
- Teach-in functions and programming
- Graphically supported contour programming with automatic intersection point calculation
- Automatic tool angle control (Check of contour infringement)
- Profile grooving cycle
- Parallel programming during machining
- USB interface
- Network interface
- Alphanumerical keyboard with short-stroke keys
For additional information please refer to the detailed "Cycle description SL2"
Accuracy
- According to DIN 8606 (tool makers accuracy) upto CD 6,000 mm (from CD 7,500 mm according to DIN 8607)
Standard Equipment
- Back plate at the rear of the spindle DIN ISO 702-1/20 (DIN 55026 / Größe 20) with electric monitored chuck guard, max. swing diameter 820 mm
- Movable hood with scratch resistant multilayer safety glass pane
- Rear chip dash panel with sliding doors electrically monitored
- Chuck splash guard with limit switch protection
- LED Working area lighting for chip dash panel and movable hood
- Taper sleeve for main spindle MT6
- Male center MT6
- Elapsed time hour meter
- Set of wrenches
Standard Accessories*
- Top slide swiveling, longitudinal axis with clamping and indexing bolt
- Quick-change tool post Multi Suisse size D2 incl. 1 off turning tool holder D2 D50220
- Coolant tank and extendible chip pans
- Coolant pump 40 liters/min. at 2.5 bar
- Holding brake for main spindle on input shaft
* Omitted in case of alternative option selection
Documentation
- Instruction manual incl. spare parts catalogue on paper and data carrier
- Machine record card