Milling support dismantled. Completely stripped to single parts. Parts checked, replaced/repaired, and controlled. Replacement of the scraper
Saddle dismantled. Slides scraped. Repair or replacement of all worn parts. New oil lines. New hydraulic components
Milling spindle dismantled, cleaned, checked and greased. New milling spindle. New bearings. Replacement of all hydraulic components. Replacement of any worn parts. New oil lines. Tool clamping checked, function fully checked. New sealing.
Milling gear box. Replaced all worn parts. New bearings and seals. Replacement of gears. Replacement of the old spindle motor with a new 105 KW AC Motor. Fitting of the motor flange and covers. Gearbox controlled/checked and test run. Installation of a new encoder
Z-Axis work. Installation of a new 1FT6 drive and fitted accordingly. Replacement of every second gear and adjusted the backlash. Replacement of the ballscrew. New energy cable carrier with pipes and cables. Fitting a new Heidenhain linear measurement scale LC 183. New limit switches
X-Axis work. Fitting 2 new 1FT6 drives with mechanical adjustment. Fitting a new Heidenhain linear scale LB382C on the left side and the right side. The gantry synchronized movement now controlled in Gantry Function. New carrier chains. New cables and oil pipes in the carrier chains. Replacement of the limit switches. Overhaul of the feed gear box. Replace all bearings and seals. Replace all worn parts. Replacement of every second gear and adjusted the backlash. Test run the overhauled gearbox. Replacement of the Hydraulic- and Hydrostatic parts. New lubrication and Hydrostatic pumps. New cable carriers.
Y-Axis work. Fitting a new 1FT6 drive with mechanical adjustment. Fitting a new Heidenhain linear scale LB382C. New cable chain/cable carrier. New cables and oil pipes in the carrier chains. Replacement of the limit switches. Overhaul of the feed gear box. Replace all bearings and seals. Replace all worn parts. Replacement of every second gear and adjusted the backlash. Replacement of the ballscrew anchor in the gearbox. Test run the overhauled gearbox. Fit a new ballscrew with rotating nut in the gearbox. Replacement of the Hydraulic- and Hydrostatic parts. New lubrication pumps. New cable carriers.
W-Axis work. Fitting 2 new 1FT6 drives with mechanical adjustment. The crossrail compensation via adjustment motor is replaced by 2 x linear scales LB382C and the gantry function. Overhaul of the feed gear box. Replace all bearings and seals. Replace all worn parts. Replacement of every second gear and adjusted the backlash. Replacement of the ballscrew anchor in the gearbox. Test run the overhauled gearbox. Fit 2 x new ballscrew with rotating nut in the gearbox. Replace all hydraulic parts. New lubrication pumps. New brakes and clamping systems. 2x new weight compensating balancing cylinders for the W-Axis.
Work on the Hydraulics, Coolant unit and wet milling unit. Replacement of all pressure switches, valves, hydraulic switches. New parts for the hydraulic unit for clamping the crossrail. New parts for the hydraulic unit for crossrail lubrication. New parts for the hydraulic unit for bed slides and for hydrostatic screws. New re-cool unit. Replace many/most pipes in the machine. New pumps and flow controller for wet milling unit.
Modernizing the Electrical Cabinet and the CNC control. NC-Components for Siemens Sinumerik 840D.
Siemens 840D control
OPO15 with 15“ TFT monitor
PCU 050
Machine control panel
USP interface to transfer NC programs
NCU 573.X
Profibus connection
Measurement cycles (Siemens standard)
Technology cycles (Siemens standard)
Hand controller with 10 m cable
Teleservice package
Siemens option DNCMachine and ethernet Interface
New control panel Siemens 840D
NC components für Siemens 840D
New electrical cabinet and new electric installation
The new control cabinet with the corresponding drive components (power units, controls, feedback feed unit, mains filter), bus components, machine switch and the part for the PLC is renewed.)
The control cabinet is equipped with a door mounted cooling unit completely fitted.
New protective cabled for feed motors and spindle motor.
New cables for the measuring systems.
New cable carrier chains including installation for X,Y,Z Axes.
New control cables and installation of peripherals
New supply lines for auxiliary units
Complete milling support installation
Renishaw cable A-4113-0304 (2 x 50 m)
DNC machine connection cable up to the electrical cabinet (foundation)
Renishaw System installed
Manufacturer: Waldrich Coburg
Model: S 22-10 GM 500 CN16 M
Year: 1989
Condition: Used
Stock Number: 10940
Retrofit: 2008
Between columns: 5,800 mm
Spindle speeds: 750 rpm
Machining height: 5,000 mm
X axis travel: 16,000 mm
Y axis travel: 6,800 mm
Z axis travel: 2,000 mm
Table dimensions: 15,000 x 5,000 mm
Table capacity: 15,000 kg/m²
W axis travel: 3,400 mm
Between columns without covers: 6,000 mm
Feeds X / Y axis: 1 - 10,000 mm/min
Z axis: 1 - 3,000 mm/min
W axis: 1 - 2,000 mm/min
Milling spindle diameter front: 200 mm
Spindle motor rating: 150 kW
Gear steps: 2
Torque max: 12900 Nm
Spindle taper: ISO 60
Ram size: 630 x 680 mm
Electrical connection: 460 kVA
Max installed power: 380 kVA
Average power: 370 kVA
